Existing distribution center in McDonough, GA relied on manual printing and labeling processes that were error-prone and slowed down order fulfillment. The team needed an automated solution that could integrate with their AS/400 system and streamline label generation.

I collaborated with mechanical and controls engineers to develop an automated printing and labeling solution that integrated with the AS/400 system and streamlined label generation for both inbound and outbound shipments.

Platform

• Zebra printers and label generation software.
• PowerShell scripts for automation and integration.
• AS/400 system for inventory and order management.
• C# application for label generation and printing.
• Oracle DB for data storage and retrieval.
• Manhattan WMS for warehouse management.

• Automated label generation and printing.
• Integration with AS/400 system for real-time data.
• Streamlined processes for inbound and outbound shipments.
• Reduction in seasonal hiring needs.
• Error reduction through automation.

The automated printing and labeling solution significantly improved order fulfillment speed and accuracy. The retailer reduced their reliance on seasonal hires and minimized errors associated with manual processes, leading to increased efficiency.